Umbrella Manufacturing

Production Line

  • Frame Varieties: Upon receiving orders, umbrellas are tailored into three distinct frames: wooden, aluminum, and fiberglass, catering to diverse customer preferences and needs.
  • Frame Preparation: Once the frame material is selected, it undergoes meticulous shaping and rounding, facilitated by specialized machinery to ensure precise dimensions and structural integrity.
  • Fabrication Process: Imported fabric, carefully chosen for its quality and durability, is cut to fit the frame dimensions with precision. Advanced stitching techniques, executed using Juki machines, ensure seam strength and aesthetic appeal.
  • Assembly with Precision: Components, engineered and designed for seamless integration, are meticulously assembled onto the frame. This process involves careful alignment and attachment of cords, pulleys, and other essential parts to optimize functionality.
  • Quality Assurance: Throughout the production process, stringent quality checks are conducted to uphold the highest standards of craftsmanship. Each umbrella undergoes thorough inspection to verify structural integrity, stitching quality, and overall performance.

Machinery Used

  • Wood Shaping Machine: Employed to shape and round wooden frames to the desired specifications, ensuring uniformity and smooth edges.
  • Precision Cutting Equipment: Channels are accurately cut to size using specialized machinery, guaranteeing consistency and precise fit for components.
  • Juki Stitching Machines: Utilized for fabric stitching, Juki machines offer superior precision and efficiency, resulting in durable and aesthetically pleasing seams.
  • Hand Assembly: While machinery aids in various stages of production, the final assembly often involves skilled manual work to ensure meticulous attention to detail and craftsmanship.

Assembly Process

  • Frame Integration: Following the cutting of channels, the frame assembly process begins by incorporating cords and pulleys to facilitate operational mechanisms.
  • Fabric Insertion: Fabric panels are carefully inserted into the frame structure, a task performed manually to ensure proper alignment and tension.
  • Quality Checks: At each stage of assembly, rigorous quality checks are performed to verify the structural integrity, functionality, and aesthetic appeal of the umbrellas.

Accessories

  • Essential Components: Various accessories, including bases, pulley systems, cords, and cord bags, are integral to the umbrella's functionality and durability.
  • Extreme Weather Durability: Designed to withstand harsh outdoor conditions, these accessories are engineered to enhance the umbrella's resilience and longevity, ensuring reliable performance in diverse environments.

Warehousing

  • Well-Organized Facilities: Our warehousing facilities are meticulously organized to accommodate umbrellas of varying sizes and designs, ensuring efficient storage and retrieval.
  • Prompt Delivery Preparation: Umbrellas are stored in our warehouses and prepared for prompt delivery, facilitated by streamlined inventory management practices.
  • Diverse Fabric Range: A comprehensive range of exterior fabrics and shades are stocked in our warehouses, catering to diverse customer preferences and project requirements.

After-Sales Support

  • Customer Satisfaction Commitment: At Matts Corner, our unwavering commitment to customer satisfaction extends beyond the point of sale.
  • Comprehensive Support Services: We offer comprehensive after-sales support services to address any inquiries or concerns, ensuring that customers receive personalized assistance tailored to their needs.
  • Building Lasting Relationships: Our after-sales support initiatives are a testament to our dedication to building lasting relationships with our valued customers, fostering trust and loyalty in the Matts Corner brand.
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